Conductivity Sensors
Reliable Monitoring of Water and Chemical Purity
Accurate measurement of fluid conductivity is vital in industrial operations ranging from water treatment and chemical processing to pharmaceuticals and food production. At Petron Thermoplast, we offer advanced Conductivity Sensors that deliver real-time monitoring and precise control over solution concentration, ionic purity, and contamination levels. Engineered with robust materials and leading-edge technology, our conductivity sensors help industries ensure process integrity, optimize chemical usage, and comply with safety and quality standards. Whether you need inline, submersible, or sanitary designs, we provide conductivity sensors that suit a wide range of industrial environments.
Conductivity Sensors product Range
Custom Product Manufacturing Available
If you are searching for customized product designs that meet your requirements, don’t worry. Petron Thermoplast also offers custom product manufacturing services to meet the unique needs of various industries. Work with our expert engineers to create custom designs suited for your application.
What Are Conductivity Sensors?
Conductivity sensors measure the ability of a liquid to conduct an electric current. This property is determined by the presence of ions (salts, acids, bases) in the fluid. The higher the concentration of ions, the greater the conductivity.
These sensors are widely used to:
- Monitor water purity
- Control chemical dosing
- Ensure cleaning effectiveness (CIP systems)
- Detect leaks or contamination
- Maintain regulatory compliance
Key Features of Our Conductivity Sensors
Wide Measurement Range
– From ultrapure water (0.055 µS/cm) to industrial solutions (up to 2000 mS/cm)
Integrated Temperature Compensation
Automatic adjustment ensures accurate readings
Corrosion-Resistant Materials
Built with stainless steel, PVDF, PEEK, or Teflon for harsh media
Easy System Integration
Analog (4–20mA), digital (Modbus, HART), or relay outputs
Robust Housing Options
Inline, insertion, sanitary, or submersible designs
Low Maintenance Designs
Especially with inductive/toroidal sensors
Applications of Conductivity Sensors
Our sensors are used across a wide range of industrial and commercial sectors:
| Industry | Application |
|---|---|
|
Water & Wastewater |
TDS monitoring, desalination, leak detection, and effluent control |
|
Chemical Manufacturing |
Process control, chemical concentration, and batch consistency |
|
Food & Beverage |
CIP validation, brine monitoring, and beverage quality control |
|
Pharmaceuticals |
Ultrapure water monitoring and cleaning verification |
|
Power Generation |
Boiler feed water and cooling tower conductivity management |
|
Semiconductor |
Deionized water system monitoring for electronics manufacturing |
Why Choose Petron Thermoplast for Conductivity Sensors?
Comprehensive Range
From basic TDS monitoring to advanced multi-parameter analysis, we offer sensors for every level of conductivity measurement.
Custom Sensor Solutions
Need a special mounting, range, or material? We offer custom-built conductivity sensors tailored to your specific process.
Built for Harsh Environments
Our sensors are constructed with durable, corrosion-resistant materials ideal for aggressive chemicals, high temperatures, and challenging industrial settings.
Expert Technical Support
We help you choose the right sensor, assist with installation, and provide lifetime technical support for reliable performance.
Fast Delivery and Service Across India
With strong logistics and a responsive team, we ensure timely delivery and technical support anywhere in India.
Conclusion
Accurate and dependable conductivity measurement is vital for maintaining quality, safety, and efficiency across a wide range of industrial processes. Whether you’re monitoring ultrapure water in pharmaceuticals, managing chemical concentrations in manufacturing, or ensuring compliance in wastewater treatment, the right sensor technology makes all the difference. At Petron Thermoplast, our conductivity sensors are designed to deliver precise readings, resist harsh conditions, and integrate seamlessly with your control systems. Backed by expert support and tailored solutions, we help industries across India achieve better performance and reliable process control.
Choose Petron Thermoplast for high-quality, durable, and efficient conductivity sensing solutions—engineered for your success.
Frequently Asked Questions
A conductivity sensor is a device used to measure the electrical conductivity of a liquid, which indicates the amount of ions (salts, acids, or bases) present. It helps determine the purity or concentration of a solution and is commonly used in water treatment, chemical processing, and other industrial applications.
- Contacting Conductivity Sensors: Use metal electrodes in direct contact with the fluid. They are ideal for clean water and low to moderate conductivity applications.
- Inductive (Toroidal) Conductivity Sensors: Use a non-contact method through electromagnetic fields. These are better suited for dirty, corrosive, or high-conductivity fluids.
Conductivity sensors are widely used in:
- Water & wastewater treatment
- Chemical and pharmaceutical manufacturing
- Food & beverage industries
- Power plants and boiler systems
- Electronics and semiconductor industries
Conductivity is typically measured in:
- MicroSiemens per centimeter (µS/cm) for low-conductivity fluids
- MilliSiemens per centimeter (mS/cm) for higher concentrations
Yes, conductivity sensors can indirectly measure TDS using a conversion factor. TDS is calculated by multiplying conductivity (in µS/cm) by a factor (typically 0.5 to 0.7), depending on the composition of the solution.
For best accuracy, calibration is recommended every 6 to 12 months, depending on the application and sensor exposure. Regular maintenance ensures stable performance and compliance with industry standards.
Yes. Petron Thermoplast offers conductivity sensors made from corrosion-resistant materials like PVDF, PEEK, Teflon, and stainless steel, suitable for high-temperature and aggressive chemical environments.
Absolutely. Our sensors offer standard outputs such as 4–20mA, Modbus RTU, RS485, and HART, allowing seamless integration with PLC, SCADA, and IoT control systems.
Yes. Our team at Petron Thermoplast provides pre-sales guidance, installation assistance, and after-sales technical support to ensure optimal sensor performance in your application.
