ORP Sensors
Precision Air Quality and Contamination Detection
Airborne particles—whether from dust, smoke, or chemical processes—can pose serious risks to health, equipment, and product quality. At Petron Thermoplast, we deliver high-performance ORP Sensors that offer real-time, reliable measurement of particulate matter (PM) concentrations in various environments.
From cleanrooms and manufacturing lines to HVAC systems and environmental monitoring, our particle sensing technology helps industries maintain safe, controlled, and compliant operations.
ORP Sensors product Range
Custom Product Manufacturing Available
If you are searching for customized product designs that meet your requirements, don’t worry. Petron Thermoplast also offers custom product manufacturing services to meet the unique needs of various industries. Work with our expert engineers to create custom designs suited for your application.
What Are ORP Sensors?
ORP sensors are electronic devices designed to detect and measure the concentration and size distribution of airborne particles, such as dust, smoke, pollen, or other fine particulates. These sensors are crucial for monitoring PM1.0, PM2.5, PM4.0, and PM10 levels in the air.
ORP sensors are widely used in:
- Indoor air quality monitoring
- Cleanroom contamination control
- Environmental pollution detection
- Industrial emissions monitoring
- HVAC system performance
- Healthcare and pharmaceutical manufacturing
Key Features of Our ORP Sensors
Wide Particle Size Detection
Detects particles ranging from 0.3 to 10 µm
Real-Time Monitoring
Instant updates for immediate action
Multiple Output Interfaces
UART, I²C, RS485, Modbus, or analog (0–5V, 4–20mA)
Integrated Humidity & Temperature Compensation
Long Life & Low Maintenance
Designed for continuous operation
Easy System Integration
Works seamlessly with PLC, SCADA, and IoT platforms
High Accuracy and Repeatability
Stable measurements even in variable environments
Applications of ORP Sensors
Our ORP sensors are used in a wide range of industries and processes:
| Industry | Application |
|---|---|
|
Cleanroom Manufacturing |
ISO Class 1–8 compliance, airborne contamination control |
|
Pharmaceutical Production |
Sterile room air quality and GMP compliance |
|
HVAC & Air Filtration |
Ventilation efficiency, duct monitoring |
|
Automotive |
Cabin air quality and emissions testing |
|
Semiconductor Manufacturing |
Particle count control during chip fabrication |
|
Hospitals & Laboratories |
Air safety in surgical and research environments |
|
Environmental Monitoring |
Ambient PM2.5 and PM10 data collection for pollution control |
|
Smart Buildings & IoT |
Integrated air quality monitoring with real-time alerts |
Why Choose Petron Thermoplast for ORP Sensors?
At Petron Thermoplast, we combine deep technical knowledge with industry-specific expertise to deliver flow sensor solutions that perform flawlessly.
Industry-Leading Technology
Our sensors use laser and optical detection for unmatched accuracy and long-term stability.
Application-Specific Solutions
From standard air monitoring to critical cleanroom applications, we offer tailored solutions for every industry.
High-Quality Materials
All components are built with industrial-grade, dust-resistant, and corrosion-proof materials for long-term performance.
Expert Support
Our team offers consultation, selection assistance, and post-sale technical support to ensure the right sensor for your setup.
Custom Integration
We can integrate ORP sensors into your existing automation or IoT systems, helping you transition to smarter operations.
Industries We Serve
Our industrial sensors are trusted across multiple industries
Conclusion
In industries where air quality, contamination control, and precision monitoring are critical, ORP sensors play an indispensable role. From detecting fine dust and smoke to ensuring cleanroom compliance, the right sensor technology helps maintain operational safety, regulatory standards, and product integrity. At Petron Thermoplast, we provide cutting-edge ORP sensors designed for high accuracy, reliability, and integration across diverse industrial applications. Whether for cleanroom environments, HVAC systems, or environmental monitoring, our solutions empower industries to monitor and manage particulate levels with confidence.
Choose Petron Thermoplast for high-performance particle sensing solutions—engineered to meet your air quality and process control needs with precision and efficiency.
Frequently Asked Questions
An ORP sensor is an electronic device that detects and measures the concentration of airborne particles—such as dust, smoke, pollen, and other microscopic particulates—in a given environment. These sensors are commonly used for air quality monitoring, cleanroom compliance, and industrial pollution control.
Our sensors can detect a wide range of particle sizes, including:
- PM1.0 – Ultrafine particles
- PM2.5 – Fine particulate matter that affects health
- PM4.0 & PM10 – Coarser particles like dust, pollen, and mold spores
ORP sensors are widely used in:
- Cleanroom manufacturing (pharma, semiconductor, biotech)
- Environmental monitoring (pollution control)
- HVAC and air purification systems
- Food and beverage production
- Automotive and electronics industries
- Hospitals and laboratories
Most ORP sensors operate using laser or infrared light scattering. When airborne particles pass through the sensor’s detection chamber, they scatter light, which is measured and converted into electrical signals to determine particle size and concentration.
These numbers refer to the particle diameter in micrometers (µm):
- PM1.0 – Particles ≤1 micron (e.g., combustion residue)
- PM2.5 – Particles ≤2.5 microns (e.g., smoke, fine dust)
- PM10 – Particles ≤10 microns (e.g., pollen, coarse dust)
Yes. Our ORP sensors come with multiple communication interfaces such as UART, I²C, RS485, Modbus, and analog outputs, allowing seamless integration with IoT platforms, PLCs, and SCADA systems.
Our sensors are designed for low maintenance and long operating life. However, periodic cleaning and calibration (depending on usage conditions) are recommended for continued accuracy—especially in dusty or industrial settings.
Yes. We offer IP-rated ORP sensors that are suitable for outdoor environments, particularly for environmental monitoring stations, smart city projects, and industrial pollution tracking.
Absolutely. We provide factory-calibrated sensors, and optional field calibration services are available upon request. Our technical team can also assist with installation, integration, and troubleshooting.
