UPVC Blind FLanges image UPVC Blind Flanges Images UPVC Blind Flange Images

UPVC Blind Flange

A blind flange is a type of pipe fitting used to close the end of a piping system or pressure vessel openings, preventing the flow of fluids or gases. Unlike other types of flanges, a blind flange has no central opening, making it a solid disk that provides a secure seal.

Blind flanges are crucial components in piping systems designed to block off sections of pipelines or vessel openings. They are essentially solid discs used to cover or close the end of a pipe, valve, fitting, or equipment nozzle. UPVC blind flanges play a vital role in terminating or isolating piping systems, especially during non-destructive testing such as hydrostatic testing. They offer the flexibility to expand the piping system or install new equipment in the future. Proper selection and installation of upvc blind flanges are essential to ensure the integrity and safety of the piping system, as they must withstand factors such as pressure, temperature, and pipe size.

UPVC Blind Flange Details

UPVC-Blind-Flange-1

L – Flange Diameter
H – Height/Thickness
U – Number of Bolt Holes

Size (Inch)L (mm)H (mm)U (No. of Holes)
1″115154
1½”136184
2″160184
2½”176234
3″188234
4″225288
6″278288
ParameterDetails
MaterialUPVC (Unplasticized Polyvinyl Chloride)
Size Range½” to 12” (15 mm to 315 mm)
Flange TypeBlind Flange (Solid Disc)
Connection TypeFlanged with Backing Ring
Operating PressureUp to 10 bar (150 psi)
Temperature Range0°C to 60°C (32°F to 140°F)
ColorGenerally Grey
Standards ComplianceASTM, DIN, ISO
  • Leak-Proof Sealing: Effectively closes the pipe end to prevent fluid leakage.
  • Corrosion and Chemical Resistant: Ideal for aggressive and corrosive fluid environments.
  • Strong and Rigid Construction: Designed to withstand high pressure and mechanical stress.
  • Reusable and Removable: Allows easy access to the pipeline for maintenance or future extensions.
  • UV and Weather Resistant: Suitable for both indoor and outdoor installations.
  • Compatible with Standard Backing Rings: Works with metal or plastic flanges.

UPVC Blind Flange Pressure Rating (at 20 °C)

DIN / ISO Standard (PN Rated)

Nominal Size (DN)Flange OD (mm)Typical PN RatingMax Working Pressure
DN 1595PN10 / PN1610–16 bar
DN 20105PN10 / PN1610–16 bar
DN 25115PN10 / PN1610–16 bar
DN 32140PN10 / PN1610–16 bar
DN 40150PN10 / PN1610–16 bar
DN 50165PN10 / PN1610–16 bar
DN 65185PN1010 bar
DN 80200PN1010 bar
DN 100220PN1010 bar
DN 125250PN1010 bar
DN 150285PN1010 bar
DN 200340PN1010 bar

Temprature

Fluid TemperatureAllowable Pressure (%)
20 °C100%
30 °C80%
40 °C63%
50 °C50%
60 °C (max)40%
PropertyTypical ValueUnitNotes
Density1.38 – 1.45g/cm³Lightweight compared to metals
ColorGrey / Dark GreyStandard industrial color
Surface FinishSmoothReduces fouling and buildup
Chemical Absorption (24 h)≤ 0.1%Excellent moisture resistance
Hardness (Rockwell)R110 – R120High rigidity
Tensile Strength45 – 55MPaIndicates material strength
Flexural Strength80 – 95MPaResistance to bending
Impact Strength (Charpy)2 – 5kJ/m²Lower than PP / PE (notched)
Elastic Modulus (Young’s)2,800 – 3,300MPaHigh stiffness
Thermal Expansion Coeff.5 – 8 × 10⁻⁵/°CHigher than metals
Vicat Softening Temp75 – 85°CMax continuous use typically ≤ 60 °C
Max Service Temperature60°CFor pressure applications
Min Service Temperature−10°CBelow this becomes brittle
Electrical ConductivityInsulatingNon-conductive
UV ResistanceModerateUV-stabilised grades recommended
Repairing Service

Custom Product Manufacturing Available

If you are searching for customized product designs that meet your requirements, don’t worry. Petron Thermoplast also offers custom product manufacturing services to meet the unique needs of various industries. Work with our expert engineers to create custom designs suited for your application.

Benefits of Using UPVC Blind Flange

1. Excellent Corrosion Resistance

  • uPVC does not rust or corrode
  • Ideal for chemical, wastechemical, and marine applications
  • Resistant to many acids, alkalis, and salts

2. Lightweight and Easy Handling

  • Much lighter than metal blind flanges
  • Easier to transport, install, and remove

3. Quick to install

  • Lower material and installation costs compared to stainless steel or carbon steel
  • No need for corrosion protection coatings or cathodic protection

4. Reliable Sealing and Isolation

  • Provides a positive shut-off at the pipe end
  • Commonly used for pressure testing, maintenance isolation, and future expansion.
  • When properly gasketed, offers leak-tight sealing.

5. Low Maintenance

  • No painting or anti-corrosion treatment required
  • Long service life in suitable pressure and temperature ranges

6. Good Chemical Compatibility

  • Suitable for chemical treatment plants, chemical dosing lines, and industrial effluent systems
  • Maintains integrity in aggressive fluid environments

7. Electrical Insulation

  • Non-conductive material
  • Useful in systems where electrical isolation is required

8. Smooth Internal Surface

  • Prevents buildup of scale and deposits
  • Helps maintain flow cleanliness when removed or replaced

9. Easy System Modification

  • Can be removed later to extend piping systems
  • Ideal for temporary or permanent line termination

UPVC Blind Flange Details

Standard blind flanges are the most commonly used type. They are simple, flat, and solid discs designed to block off a section of pipe or valve.

Features:

  • • Flat Face: Provides a smooth surface for sealing.
  • • Bolt Holes: Standardised for easy installation with bolts and gaskets.
  • • Material Variability: Available in various materials like stainless steel, carbon steel, and alloys.

Applications:

  • Pipelines: Used to terminate the end of a piping system.
  • Valves and Pumps: Close off unused valve or pump connections.
  • Maintenance Points: Facilitate easy access for maintenance or inspection.

Features:

  • Raised Face: Enhances sealing performance.
  • Versatility: Compatible with different gasket types.
  • Pressure Handling: Suitable for higher pressure applications.

Applications:

  • Chemical Processing: Ideal for sealing high-pressure chemical pipelines.
  • Oil and Gas: Common in high-pressure oil and gas systems.
  • Chemical Treatment: Used in systems requiring a strong seal to prevent leaks.

RTJ blind flanges feature a groove cut into their face, which accommodates a metal ring gasket, providing a high integrity seal.

Features:

  • Metal Ring Gasket: Ensures a leak-proof seal.
  • High Pressure and Temperature: Suitable for extreme conditions.
  • Reusability: Gaskets can be reused multiple times.

Applications:

  • Refineries: Common in high-temperature and high-pressure environments.
  • • Offshore Platforms: Used in subsea pipelines where reliability is crucial.
  • • Petrochemical Plants: Ensures secure sealing in hazardous environments.

Why Choose Petron Thermoplast ?

Petron Thermoplast specialises in manufacturing world-class sewerage & drainage systems for both residential and commercial applications and UPVC systems that find applications in industrial and infrastructure projects. As a leading UPVC blind flange manufacturer in India, Petron Thermoplast also serves the agriculture sector through products in the borewell and agriculture chemical categories. The world’s largest manufacturers and inventors of UPVC compounds give us a sharp competitive edge amongst flange companies in India, as we exclusively bring Prince SmartFit Plus [UPVCsystems] to the market – the first choice globally for potable Chemical applications. Petron Thermoplast’s robust distribution network, combined with best-in-class technology, is set to create a strong & sustainable partnership in the chemical Industry.