UPVC Flange image UPVC Flange image (1) UPVC Flange Front image

UPVC Flange

UPVC Flange comes in a variety of shapes and sizes, and they’re easy to mix up. PVC flanges and UPVC flange are both made of PVC (Polyvinyl Chloride), but they have distinct qualities and are thus better suited to different uses.

We are well-known for our UPVC Flange Manufacturer, producing, and providing with best price in India. Our educated personnel using modern technology and the highest quality primary material to manufacture these flanges following industry quality standards.

To ensure that the customer’s requirements are met, the provided UPVC flanges fittings are quality-checked against several industry-standard characteristics.

UPVC Flange Details

UPVC-FLANGE-Diagram

Size (Inch) → Nominal Pipe Size (in inches)
ID → Inner Diameter
OD → Outer Diameter
WT → Wall Thickness
SL → Socket Length
H → Height
L → Length
PCD → Pitch Circle Diameter

Size (Inch)ID (mm)OD (mm)WT (mm)SL (mm)H (mm)
½”21.6429.103.7322.2342
¾”26.9734.793.9125.4058
1″33.7842.884.5528.5866
1¼”42.5552.254.8531.7580
1½”48.7258.885.0834.9390
2″60.7871.865.5438.10115
2½”73.5687.587.0144.45132
3″89.50113.747.6247.63150
4″114.99132.118.5657.15182
6″153.88168.107.1177.25250
ParameterSpecification / Typical Value
ProductuPVC Flange
MaterialUnplasticised Polyvinyl Chloride (uPVC)
Manufacturing ProcessInjection moulded
ColourGrey / White (manufacturer dependent)
Surface FinishSmooth, non-porous
Joint TypeBolted flange with gasket
Flange FaceFlat Face (FF)

1. Strong and Reliable Connection

Upvc flanges provide a robust mechanical joint capable of withstanding high pressures, temperatures, and mechanical stresses. When paired with appropriate gaskets and bolting, they offer secure sealing in demanding applications.

2. Versatility in Application

Upvc flanges are available in a variety of materials, sizes, and pressure ratings, making them suitable for use in different industries and environments. Common materials include carbon steel, stainless steel, and alloy steel.

3. Ease of Assembly and Disassembly

Unlike welded joints, flanged connections can be quickly assembled or disassembled without cutting the pipe. This is particularly useful for systems that require regular maintenance.

4. Variety of Designs

Different Upvc flange types, such as weld neck, slip-on, blind, socket weld, lap joint, and threaded, cater to specific operational needs and installation methods.

5. Pressure and Temperature Resistance

Upvc flanges are designed according to standards that define their allowable pressure-temperature ratings, ensuring safe operation under specified conditions.

6. Customization Options

Upvc flanges can be manufactured with special dimensions, facing types, or coatings to meet unique customer requirements.

Standard Pressure Classes

Pressure ClassMaximum Working Pressure @ 20 °CTypical Standard
PN 66 bar (0.6 MPa)DIN / ISO
PN 1010 bar (1.0 MPa)DIN / ISO / BS
PN 1616 bar (1.6 MPa)DIN / ISO / BS

Temperature Derating (Typical)

Temperature (°C)Allowable Pressure (% of PN)
20100%
30~80%
40~65%
50~50%
60 (max)~40%
PropertyTypical ValueRemarks
MaterialUnplasticised Polyvinyl Chloride (uPVC)Rigid thermoplastic
Density1.38 – 1.45 g/cm³Lightweight compared to metals
ColourGrey / White / BlueManufacturer dependent
Surface FinishSmooth, non-porousReduces friction and scaling
HardnessShore D 80 – 85Rigid and durable
Tensile Strength45 – 55 MPaAt 23 °C
Compressive Strength≥ 60 MPaSuitable for flange bolting pressures
Impact StrengthModerate (brittle below 0 °C)Handle carefully in cold climates
Elastic Modulus2.5 – 3.2 GPaHigh stiffness for structural stability
Coeff. of Thermal Expansion5–8 × 10⁻⁵ /°CImportant for expansion considerations
Water Absorption< 0.1%Negligible swelling or dimensional change
Thermal Conductivity~0.14 W/m·KLow heat transfer
Operating Temperature0 – 60 °CShort-term up to ~80 °C
UV ResistanceModerateUV protection recommended for outdoor use
Electrical ConductivityInsulatingElectrically non-conductive
Chemical ResistanceExcellent for acids, alkalis, saltsPoor resistance to organic solvents

Benefits of UPVC Flange

1️. Excellent Corrosion Resistance

  • UPVC is naturally resistant to rust, scaling, and chemical corrosion.
  • Ideal for water supply, wastewater, and chemical pipelines.
  • Extends system life compared to metal flanges in corrosive environments.

2️. Lightweight

  • Much lighter than steel, cast iron, or ductile iron flanges.
  • Reduces handling effort, transport cost, and pipe support stress.
  • Easier to install in tight or elevated spaces.

3️. Cost-Effective

  • Lower material cost than metal flanges.
  • No requirement for painting, coating, or anti-corrosion treatment.
  • Reduces total installation and maintenance costs.

4️. Smooth Internal Surface

  • Ensures low friction flow, reducing energy loss and pressure drop.
  • Minimises fouling, scaling, and sediment buildup in the pipeline.

5️. Easy Installation & Maintenance

  • Simple bolted connection with standard gaskets.
  • Can be easily dismantled for inspection, cleaning, or replacement.
  • No welding or special tools needed.

6️. Chemical Resistance

  • Resistant to acids, alkalis, salts, and most aqueous chemicals.
  • Safe for potable water and chemical transport.
  • Performs well in industrial and irrigation applications.

7️. Good Mechanical Strength for Cold Service

  • Suitable for pressures PN6, PN10, PN16.
  • Operates reliably up to 60 °C.
  • Provides stable performance under normal pipe stress.

8️. Low Noise and Vibration Transmission

  • Plastic material dampens vibration and reduces noise in pipelines.

9️. Environmentally Friendly

  • Recyclable material.
  • Long service life reduces replacement and waste.

Types & Common uses of UPVC Flange

Types of UPVC Flange

  1. Weld Neck Flanges: Weld neck flanges feature a long tapered hub that reinforces the connection, making them suitable for high-pressure and high-temperature applications.
  2. Slip-On Flanges: Slip-on flanges have a slightly larger diameter than the pipe they connect to and are slipped over the pipe before welding. They are commonly used in low-pressure and non-critical applications.
  3. Socket Weld Flanges: Socket weld flanges have a recessed area (socket) into which the pipe end fits, allowing for fillet welding. They are suitable for small-bore piping systems and applications with moderate pressure and temperature requirements.
  4. Blind Flanges: Blind flanges are solid discs used to close the end of a piping system or vessel. They are often used for pressure testing or as a permanent seal when a pipe end needs to be closed off.

Uses of UPVC Flange

  1. Oil & Gas — high-temperature steam, crude oil transfer, sour gas, offshore platforms, refinery units, and high-pressure pipeline systems. Weld neck flanges and RTJ faces are commonly used due to pressure and sealing requirements.
  2. Chemical Processing — aggressive fluids, acids, and corrosive environments. Stainless steel and alloy flanges are selected for chemical compatibility, often with raised-face (RF) and gasketed sealing.
  3. Power Generation — steam lines, turbine systems, cooling loops, and boiler circuits. High-temperature and cyclic loading require forged flanges and higher pressure classes.
  4. Water & Wastewater Treatment — lower pressure distribution systems and pumping infrastructure. Slip-on flanges and flat-face flanges are widely used along with resilient gaskets.
  5. HVAC and Building Services — chilled water networks, fire suppression systems, hydronic loops, and pump rooms. Flanged joints simplify installation and maintenance.
  6. Shipbuilding & Marine — seawater cooling lines, fuel systems, hydraulic lines, and deck machinery. Marine flanges require corrosion resistance and reliable sealing under vibration.
  7. Industrial Machinery & OEM Equipment — compressors, blowers, heat exchangers, filters, and skids often employ flanged interfaces for modular assembly.

Why Choose Petron Thermoplast ?

Petron Thermoplast had high-quality upvc flanges that depend on precise manufacturing, quality materials, and adherence to standards. Working with a trusted manufacturer like Petron Thermoplast ensures upvc flanges that deliver consistent performance in demanding environments. With experience in producing standard and custom designs, Petron Thermoplast provides solutions tailored to the needs of diverse industries worldwide.