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UPVC Gasket

A UPVC gasket is a sealing part placed between connecting flanges to create a static seal. This will maintain the leakage-proof sealing in all operating conditions.  The UPVC Gasket is a sealing component designed for use in flanged piping systems to prevent leaks at the joint interface. Made from flexible and chemically resistant elastomeric materials compatible with UPVC systems, these gaskets provide a secure and durable seal between UPVC flanges. Ideal for chemical and industrial applications, UPVC gaskets ensure reliable performance under varying pressure and temperature conditions.

UPVC Gasket Details

UPVC Gasket Diagram

A → Outer Diameter
B → Thickness
ID / Inner Diameter → Inside diameter of the pipe/flange bore
Bolt Circle → Bolt Circle Diameter (BCD / PCD)
No. of Holes → Number of Bolt Holes

Nominal Pipe Size (Inch)Outer Diameter (A)Thickness (B)Inner DiameterBolt CircleNo. of Holes
1/2″3.500.1250.842.384
3/4″3.880.1251.052.754
1″4.250.1251.323.124
1-1/4″4.620.1251.663.504
1-1/2″5.000.1251.903.884
2″6.000.1252.384.754
2-1/2″7.000.1252.885.504
3″7.500.1253.506.004
4″9.000.1254.507.508
5″10.000.1255.568.508
6″11.000.1256.639.508
8″13.500.1258.6311.758
ParameterSpecification
MaterialEPDM / NBR / FPM (compatible with UPVC systems)
Size Range½” to 12” (15 mm to 315 mm)
ShapeFull Face or Ring Type
Thickness2 mm to 3 mm (standard)
Operating PressureUp to 10 bar (150 psi)
Temperature Range-10°C to 80°C (14°F to 176°F)
Application AreasWater Supply, Chemical Lines, Industrial Pipelines
Standards ComplianceISO, DIN, ASTM

Reliable Sealing: Prevents fluid or gas leakage at flange joints.
Chemical Resistance: Compatible with acids, alkalis, and various corrosive fluids.
Flexible & Resilient: Accommodates minor surface irregularities and misalignments.
Easy Installation: Fits standard flange faces without the need for complex tools.
Wide Compatibility: Suitable for use with UPVC, CPVC, and other thermoplastic piping systems.
Long Service Life: Withstands pressure and temperature variations without degradation.

Standard Pressure Classes

Pressure Class / PNMaximum Working Pressure @ 20 °CRemarks
PN66 bar (0.6 MPa)Low-pressure systems, domestic water
PN1010 bar (1.0 MPa)Most common for irrigation and chemical
PN1616 bar (1.6 MPa)Industrial applications, higher-pressure lines

Temperature Derating

Temperature (°C)Allowable Pressure (% of PN)
20100%
30~80%
40~65%
50~50%
60~40%
PropertyTypical ValueRemarks
MaterialEPDM / Neoprene / RubberMost commonly used with UPVC flanges
Density1.1 – 1.4 g/cm³Depends on elastomer type
ColourBlack / Red / GreyManufacturer dependent
Surface FinishSmooth / Slightly texturedImproves sealing
Hardness60 – 70 Shore AOptimal balance of flexibility and strength
Tensile Strength7 – 12 MPaEPDM typical
Elongation at Break250 – 400 %High elasticity
Compression Set≤ 30 %Low permanent deformation
ResilienceHighMaintains seal under pressure
Water Absorption< 1 %Negligible swelling
Operating Temp. Range–20 °C to 120 °CEPDM standard
Thermal Conductivity~0.25 W/m·KLow heat transfer
Electrical ConductivityNon-conductiveElectrically insulating
UV & Weather ResistanceGoodSuitable for outdoor use
Chemical ResistanceExcellent for water, acids, and alkalisAvoid hydrocarbons/solvents
Repairing Service

Custom Product Manufacturing Available

If you are searching for customized product designs that meet your requirements, don’t worry. Petron Thermoplast also offers custom product manufacturing services to meet the unique needs of various industries. Work with our expert engineers to create custom designs suited for your application.

Benefits of Using UPVC Gasket

Flat Ring Gasket (Standard Flat Gasket)

  • Shape: Flat, circular ring
  • Use: Most common for uPVC flange sealing
  • Material: EPDM, Neoprene, or Rubber
  • Feature: Covers full flange face for uniform sealing

O-Ring Gasket

  • Shape: Circular cross-section (round)
  • Use: Provides compression sealing in grooves or sockets
  • Material: EPDM or Silicone

Feature: Excellent for tight flange joints, prevents leakage

Spiral Wound Gasket (Rare in uPVC systems)

  • Shape: Metal + filler combination wound in a spiral
  • Use: Occasionally used for industrial PVC-compatible systems

Feature: High pressure and temperature resistance (mostly metal-reinforced)

Braided/Compressed Sheet Gasket

  • Shape: Cut from a flat sheet
  • Material: Rubber or elastomer sheets
  • Use: Custom sizes for irregular flanges or pipe adaptors
  • Feature: Flexible, can be cut to match bolt pattern

Rubber-Coated UPVC Gasket

  • Shape: Flat or O-ring
  • Use: Provides better chemical resistance and durability
  • Feature: Combines uPVC rigidity with rubber sealing properties

Types of UPVC Gaskets

Rubber Gaskets

Rubber gaskets are one of the most commonly used types of gaskets. They are highly versatile and can be used in various applications, including automotive, chemical, and manufacturing. Rubber gaskets are made from materials such as neoprene, nitrile, and EPDM (Ethylene Propylene Diene Monomer).

2. Cork Gaskets

Cork gaskets are typically used in low-pressure applications and are popular in industries like automotive and machinery. They are made from compressed cork and rubber or other binders.

3. Metal Gaskets

Metal gaskets are made from a combination of metals and are ideal for high-temperature and high-pressure applications. They are often used in industries such as aerospace, automotive, and chemical processing.

4. Spiral Wound Gaskets

A spiral wound gasket consists of a combination of metal and filler material that is wound into a spiral shape. These gaskets are highly effective for sealing in environments where high pressure or temperature is involved.

5. PTFE Gaskets

PTFE (Polytetrafluoroethylene) gaskets are made from a fluoropolymer material known for its non-stick, chemical-resistant properties. They are ideal for industries that require sealing against harsh chemicals and extreme temperatures.

Why Choose Petron Thermoplast ?

Petron Thermoplast is a trusted manufacturer and supplier of high-quality UPVC gaskets, engineered to deliver reliable flow control in demanding industrial environments. Our gasket is designed to meet international standards while offering long-term performance and cost efficiency.

1. Premium-Grade UPVC Material

Petron Thermoplast is a trusted manufacturer and supplier of high-quality UPVC gaskets, engineered to deliver reliable flow control in demanding industrial environments. Our gasket is designed to meet international standards while offering long-term performance and cost efficiency.

2. Robust & Leak-Proof Design

Petron Thermoplast UPVC Gasket features precision-engineered discs, high-performance elastomer seals, and rigid valve bodies, ensuring bubble-tight shut-off and consistent operation under pressure.

3. Smooth Operation & Low Torque

Our gaskets are designed for low operating torque, allowing smooth manual, gear-operated, pneumatic, or electric actuation. This reduces actuator wear and improves overall system efficiency.

4. Low Maintenance & Long Service Life

UPVC construction eliminates corrosion, scaling, and rust, significantly reducing maintenance requirements and extending valve lifespan compared to metal alternatives.