HDPE Electrofusion Repair Saddle
The HDPE Electrofusion Repair Saddle is a precision-engineered fitting used to repair damaged sections of HDPE pipelines quickly and securely without removing or replacing the pipe. Designed with built-in electrofusion coils, it bonds directly to the existing pipe wall to provide a long-lasting, pressure-resistant seal over cracks, punctures, or leaks. This repair solution is ideal for gas, water, and industrial fluid systems and minimizes downtime by allowing in-place repairs.
Key Features of HDPE Electrofusion Repair Saddle
Quick & Easy Repair – Designed for rapid field repair of damaged HDPE pipelines
Strong Electrofusion Bond – Integrated heating coils ensure a leak-proof seal
Durable Construction – Made from premium PE100 for high strength and pressure resistance
Minimal Service Disruption – Eliminates the need for full pipe replacement
Compatible with Gas & Water Systems – Ideal for municipal and industrial infrastructure
Resistant to Corrosion & Chemicals – Excellent long-term performance in harsh environments
Technical Information
| Parameter | Specification |
|---|---|
|
Product Name |
HDPE Electrofusion Repair Saddle |
|
Material |
PE100 (High-Density Polyethylene) |
|
Fusion Method |
Electrofusion (embedded heating elements) |
|
Application |
In-place repair of damaged or leaking HDPE pipes |
|
Size Range |
63mm to 315mm (custom sizes available) |
|
Pressure Rating |
PN10 / PN16 |
|
Temperature Range |
-10°C to +60°C |
|
Standards Compliance |
4427, ISO 4437, EN 12201, EN 1555 |
|
Installation Method |
Electrofusion welding with compatible control unit |
|
Usage Areas |
Water supply, gas distribution, irrigation, industrial piping |
|
Chemical Resistance |
Excellent |
HDPE PIPE FITTINGS
HDPE Electro Fusion Fittings
Electrofusion fittings are specialized HDPE components designed with embedded electric heating elements that, when energized, melt and fuse the fitting to the pipe surface. This technique provides a secure, leak-proof, and durable joint, making it ideal for high-pressure and critical pipeline applications. Electrofusion is especially preferred when working in confined spaces, where using large butt fusion equipment is impractical.
HDPE Butt Fusion Fittings
Butt fusion fittings are one of the most reliable and widely used types of HDPE pipe fittings. These fittings are joined using a butt fusion welding process, which involves heating the ends of both the pipe and the fitting to a precise temperature (typically around 200–220°C), then pressing them together under controlled pressure until they fuse into a single continuous piece. This results in a permanent, seamless, and high-integrity joint.
Custom Product Manufacturing Available
If you are searching for customized product designs that meet your requirements, don’t worry. Petron Thermoplast also offers custom product manufacturing services to meet the unique needs of various industries. Work with our expert engineers to create custom designs suited for your application.
