HDPE Butt Fusion Bend 60°
The HDPE Butt Fusion Bend 60° is a precision-engineered pipe fitting designed to change the direction of HDPE piping systems by 60 degrees. Manufactured using high-quality PE100 material, this bend is ideal for use in high-pressure fluid transmission applications across industries such as water supply, gas distribution, mining, and chemical processing. The butt fusion welding technique ensures a strong, permanent, and leak-free joint, making it suitable for both above-ground and underground installations.
An HDPE Butt Fusion Bend 60° is a pipe fitting made from High-Density Polyethylene (HDPE) that is used to change the direction of flow in a pipeline by 60 degrees.It is joined to HDPE pipes using the butt fusion welding process, where the pipe and fitting ends are heated and fused together to form a strong, leak-proof, and homogeneous joint.
- Chemical Resistance
- Low Maintenance Requirement
- Low Thermal Conductivity
- Long Service Life
- Easy Installation
- Corrosion Resistance
HDPE Butt Fusion Bend 60° Details
*Technical Diagram
*Technical Data
| Parameter | Specification / Details |
| Product Name | HDPE Butt Fusion Bend 60° |
| Material Grade | PE100 / PE80 (High-Density Polyethylene) |
| Bend Angle | 60 Degree |
| Manufacturing Method | Fabricated / Segmented from HDPE pipe |
| Joining Method | Butt Fusion Welding |
| Available Diameter Range | 63 mm to 1000 mm (custom sizes available) |
| Standard Dimension Ratio (SDR) | SDR 11, SDR 13.6, SDR 17, SDR 21, SDR 26 |
| Pressure Rating (PN) | PN6, PN10, PN16 (depends on SDR) |
| Wall Thickness | As per SDR (varies with diameter) |
| Operating Temperature | -10°C to +60°C |
| Density | 0.94 – 0.96 g/cm³ |
| Minimum Required Strength (MRS) | 8 MPa (PE80), 10 MPa (PE100) |
| Color | Black (with blue/yellow stripes as per application) |
| Surface Finish | Smooth internal & external surface |
| End Type | Plain ends (for butt fusion) |
| Standards Compliance | ISO 4427, EN 12201, DIN 8074 |
| Chemical Resistance | Excellent resistance to acids, alkalis, and salts |
| UV Resistance | High (carbon black stabilized) |
| Joint Strength | Equal to or greater than pipe strength |
| Leakage | 100% leak-proof (fusion joint) |
| Service Life | 50+ years (typical) |
Smooth 60° Directional Change – Enables efficient flow redirection with minimal friction loss
High-Strength PE100 Material – Offers durability, flexibility, and long service life
Butt Fusion Welding – Delivers seamless, leak-proof connections
Corrosion & UV Resistant – Excellent for outdoor and buried pipeline applications
Wide Industrial Compatibility – Trusted in water, gas, wastewater, and industrial pipelines
Standards Compliant – Adheres to ISO 4427, EN 12201, and DIN 8074 specifications
| SDR Value | Pressure Rating (PN) | Pressure (Bar) | Typical Use |
| SDR 9 | PN 20 | 20 bar | Very high-pressure systems |
| SDR 11 | PN 16 | 16 bar | High-pressure water & industrial use |
| SDR 13.6 | PN 12.5 | 12.5 bar | Medium-high pressure |
| SDR 17 | PN 10 | 10 bar | General water supply |
| SDR 21 | PN 8 | 8 bar | Medium pressure systems |
| SDR 26 | PN 6 | 6 bar | Low-pressure / drainage |
Custom Product Manufacturing Available
If you are searching for customized product designs that meet your requirements, don’t worry. Petron Thermoplast also offers custom product manufacturing services to meet the unique needs of various industries. Work with our expert engineers to create custom designs suited for your application.
Benefits of Using HDPE Butt Fusion Bend 60°
Durability
The butt fusion welding process ensures that the joints are as strong as the pipe itself, providing a reliable and leak-free connection.
Flexibility
HDPE pipes are flexible, allowing for easy installation and accommodating ground movement and thermal changes.
Corrosion Resistance
The material’s resistance to rusting, scaling, and chemical action contributes to the long service life of the piping system.
Lightweight
HDPE pipes are lightweight, which reduces transport and installation costs.
Long Life
With a service life of 50 to 100 years in normal conditions, HDPE pipes are a long-term investment.
Leak-Free Potential
Butt fusion welding is particularly effective in preventing leaks, which is crucial for the safety and efficiency of pipeline systems.
7. Flexibility & Ground Movement Resistance
- HDPE material allows slight flexibility
- Performs well in seismic or shifting soil conditions
8. Low Maintenance
- No joints, gaskets, or bolts to maintain
- Minimal chances of failure
9. Easy Installation
- Simple butt fusion welding process
- Reduces installation time and labor cost
10. Cost-Effective Solution
- Lower maintenance and long life reduce overall lifecycle cost
Types of HDPE Butt Fusion Bend 60°
Segmented (Fabricated) Bend 60°
- Made by cutting and welding HDPE pipe segments
- Most commonly used type
- Suitable for large diameters
- Cost-effective for custom angles
Moulded (Injection-Molded) Bend 60°
- Manufactured as a single piece using molds
- High strength and uniform wall thickness
- Used in small to medium sizes
Seamless Bend 60°
- Made without welding joints
- Higher structural integrity
- Used in critical applications
PE80 Bend 60°
- Medium strength material
- Used for lower pressure systems
PE100 Bend 60°
- High strength and durability
- Widely used in water, gas, and industrial pipelines
PE100-RC Bend 60°
- Resistant to crack propagation
- Suitable for harsh environments and trenchless installation
Standard 60° Bend
- Fixed angle for general pipeline direction change
Custom Fabricated 60° Bend
- Designed as per project requirements
- Used in industrial and large-scale systems
Customized Bend 11°
- Designed for specific project requirements
- Available in special sizes, wall thickness, or radius
Applications of HDPE Butt Fusion Bend 60°
Process Industry
High Purity Applications
Electronic Industry
Electrical Industry
Semi-conductors Industry
Pharmaceutical Industry
Solar power panels
Sugar Industry
Paper & Pulp Industry
Nuclear Power Industry
Automotive Industry
DI water plants
Why Choose Petron Thermoplast?
In modern piping engineering, double-joint HDPE Butt Fusion Bend 60° have become a standard feature in oil, gas treatment, chemical, and industrial fluid systems. Petron Thermoplast is a trusted manufacturer and supplier of HDPE Butt Fusion Bend 60° designed for reliable flow control, corrosion resistance, and long-term performance in industrial and utility piping systems. Our HDPE Butt Fusion Bend 60° combines quality materials, precision engineering, and practical design to meet diverse application needs.
HDPE Electro Fusion Fittings
Electrofusion fittings are specialized HDPE components designed with embedded electric heating elements that, when energized, melt and fuse the fitting to the pipe surface. This technique provides a secure, leak-proof, and durable joint, making it ideal for high-pressure and critical pipeline applications. Electrofusion is especially preferred when working in confined spaces, where using large butt fusion equipment is impractical.
HDPE Butt Fusion Fittings
Butt fusion fittings are one of the most reliable and widely used types of HDPE pipe fittings. These fittings are joined using a butt fusion welding process, which involves heating the ends of both the pipe and the fitting to a precise temperature (typically around 200–220°C), then pressing them together under controlled pressure until they fuse into a single continuous piece. This results in a permanent, seamless, and high-integrity joint.
