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PVDF Lined Tank

A PVDF Lined tank is a type of industrial storage tank. The features of an internal lining made of PVDF (Polyvinylidene Fluoride) are a high-performance fluoropolymer known for its exceptional to chemical resistance, thermal stability, and purity. A PVDF lined tank is a high-performance industrial storage vessel featuring an inner protective barrier. It is designed to handle the extremely aggressive chemicals at high temperatures. A PVDF lined tank is a corrosion-resistant storage tank. A PVDF lined tank is used in highly corrosive, high-purity, and high-temperature chemicals industries where they need to be stored safely. PVDF (Polyvinylidene Fluoride) offered a excellent chemical resistance, thermal stability, and long service life to make it suitable for demanding industrial applications. 

The lining in which is often bonded to a structural outer shell. Which is like Fiberglass Reinforced Plastic (FRP), acts as a corrosion-resistant barrier to protect the tank structure and prevent to contamination of the stored material. Petron Thermoplast’s offers PVDF lined tank to robust distribution network and, combined with best-in-class technology, is set to create a strong & sustainable partnership in the chemical Industry.

defence

Excellent Chemical Resistance

Resistant to Strong Acids, Alkalis, Solvents, High-Purity Chemicals

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Temperature Resistance

Approx. -20°C to 140°C

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Corrosion-Free Construction

No rusting when exposed to chemicals & moisture.

grade

Long Service Life

Excellent durability and can operate for many years

guarantee

ASTM / IS / ASME Guidelines

Manufactured to international quality standards

-20°C to 140°C

Operating Temperature

100 L to 100 KL+

Capacity (Customizable)

15–25 years

Service Life

ASTM / IS / ASME

Certified Design Guidelines

2 mm to 10 mm

PVDF Lining Thickness

corrosion

Excellent Chemical Resistance

Resistant to a wide range of corrosive chemicals, including the sulfuric acid and nitric acid to make them ideal for high-corrosion environments.

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Temperature Resistance

Handles operating temperatures up to -20°C to 140°C

accuracy

Long Service Life

The non-stick surface resists fouling, while the robust design allows for a long service life, often 20-30+ years.

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Leak-Proof Welded Joints

Advanced thermoplastic welding techniques provide a Strong welded joints, Leak-resistant lining and Safe chemical containment for hazardous of liquid storage.

Technical Details

ParameterTechnical Details
Tank TypePVDF Lined Chemical Storage Tank
Lining MaterialPVDF (Polyvinylidene Fluoride)
Outer Shell MaterialFRP / MS / SS / HDPE (as per design)
Tank ShapeVertical, Horizontal, Cylindrical, Rectangular
Storage Capacity100 Liters to 100 KL or Above
PVDF Lining ThicknessTypically 2 mm to 10 mm
Outer Shell ThicknessAs per structural design requirement
Manufacturing MethodThermoplastic Lining with Structural Outer Shell
Fabrication TechniqueButt Welding, Extrusion Welding, Hot Gas Welding
Operating TemperatureApprox. -20°C to 140°C
Pressure RatingAtmospheric / Low Pressure / Custom Design
Chemical CompatibilityStrong Acids, Alkalis, Solvents, High-Purity Chemicals
Corrosion ResistanceExcellent
UV ResistanceHigh
Thermal StabilityExcellent High-Temperature Resistance
Leak ProtectionLeak-Proof Welded Lining
Structural ReinforcementFRP Lamination / Steel Reinforcement
Surface FinishSmooth, Non-Reactive Internal Surface
Installation TypeIndoor / Outdoor / Above Ground
Top Design OptionsFlat Top, Dome Top, Open Top
Bottom Design OptionsFlat Bottom / Conical Bottom
Nozzle MaterialPVDF / PP / FRP / SS
Connection TypeFlanged / Threaded / Stub End
Standard AccessoriesManhole, Vent, Drain Valve, Level Indicator
Agitator ProvisionAvailable on Request
Ladder & PlatformOptional
Testing MethodsSpark Test, Hydro Test, Vacuum Test, Weld Inspection
Welding StandardsDVS / International Thermoplastic Welding Standards
Design StandardsASTM / IS / ASME Guidelines
Color OptionsNatural / Customized
Service LifeLong Operational Life
Maintenance RequirementLow
ApplicationsChemical Storage, Semiconductor, Pharmaceutical, Electroplating
Suitable ChemicalsHCl, H₂SO₄, NaOH, Chlorine Chemicals, Solvents
Mechanical StrengthHigh Structural Stability
Purity LevelSuitable for High-Purity Applications
Safety FeaturesCorrosion Resistant, Leak Resistant, Chemical Resistant
AdvantagesHigh Chemical Resistance, Thermal Stability, Long Life

PVDF (Polyvinylidene Fluoride) lined tanks are specially designed for storing highly corrosive, reactive, and high-purity chemicals. PVDF offers outstanding resistance to acids, oxidizing agents, solvents, and aggressive industrial chemicals, making it one of the most reliable fluoropolymer lining materials for demanding industrial applications.

Proper chemical compatibility helps ensure:

  • Safe chemical storage
  • Long service life
  • Leak prevention
  • Reduced maintenance
  • Reliable industrial performance

Common Chemicals Compatible with PVDF-Lined Tanks 

ChemicalCompatibilityTypical Applications
Hydrochloric Acid (HCl)ExcellentChemical processing plants
Sulfuric Acid (H₂SO₄)Excellent*Acid storage systems
Nitric Acid (HNO₃)ExcellentSemiconductor & pharma industry
Phosphoric AcidExcellentFertilizer plants
Hydrofluoric Acid (HF)Good to Excellent*Specialized chemical handling
Caustic Soda (NaOH)ExcellentWater treatment systems
Sodium HypochloriteExcellentChlorination systems
Chlorine-Based ChemicalsExcellentChlor-alkali industry
Hydrogen PeroxideExcellentOxidizing chemical storage
Acetic AcidExcellentFood & chemical processing
Citric AcidExcellentPharmaceutical applications
Solvent SolutionsGood to Excellent*Industrial process systems
Brine SolutionsExcellentProcess industries
Process WaterExcellentHigh-purity water systems
Wastewater ChemicalsExcellentETP & STP systems
  • Spark Testing (Holiday Detection): Conducted to ensure the liner is completely free from pinholes and defects. A high-voltage dielectric spark tester is used over the entire inner surface.
  • Hydrostatic Testing: The tank is filled with water to test for leaks and verify structural integrity under pressure, as per guidelines like DIN EN 14879-1.
  • Weld Testing: PVDF sheets are joined using hot gas string bead welding or butt fusion, frequently adhering to German standards (DVS), which offer a higher, more reliable welding factor than traditional rod welding.
  • Adhesion/Bond Testing: For sheet-lined tanks, the bond strength between the PVDF sheet (often glass-backed) and the substrate is verified, typically ensuring a minimum adhesion of 5 N/mm².
  • Thickness Measurement: Ultrasonic testing is often used to ensure the PVDF liner meets specified thickness requirements (e.g., 60, 90, or 120 mils).
  • Visual Inspection: A thorough inspection for smooth surfaces, proper adhesion, and lack of blisters or voids, especially after fabrication.
  • Welding Quality: High-quality thermoplastic welding on European Butt welding machines provides a better long-term welding factor.
  • Material Certification: Ensuring the use of high-grade, pure PVDF resin, with MTC/COA (Material Test Certificate/Certificate of Analysis) provided.
  • Chemical Compatibility: The lining is checked for compatibility with intended chemicals (acids, alkali, solvents) using data from sources like Arkema.
  • Manufacturing Standards: Adherence to standards such as ISO 9001, ASTM (American Society for Testing and Materials), and DIN standards.

Industries We Serve

chemical

Chemical Industry

PVDF-lined tanks are extensively to used for storing and handling:
Strong acids
Alkalis
Corrosive chemicals
Reactive solvents
Process chemicals
Their superior chemical resistance to ensure the safe and reliable operation.

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Semiconductor Industry

These tanks are widely used in semiconductor manufacturing for:
Ultra-pure chemical storage
Electronic-grade chemical handling
Acid storage systems
High-purity water applications
The non-reactive PVDF surface helps to maintain contamination-free processing

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Pharmaceutical Industry

PVDF-lined tanks are suitable for:
High-purity liquid storage
Process chemical handling
Purified water systems
Hygienic pharmaceutical applications
Their smooth internal surface supports clean processing environments.

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Electroplating Industry

These tanks are commonly used for:
Acid dipping baths
Electroplating chemicals
Surface treatment solutions
Corrosive metal finishing chemicals
PVDF lining provides excellent resistance to aggressive plating solutions.

water-filter

Water Treatment Plants

PVDF-lined tanks are used for storing:
Sodium hypochlorite
Hydrochloric acid
Caustic soda
Chlorine-based chemicals
Water treatment solutions
They provide safe and corrosion-resistant chemical containment.

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Pickling & Metal Treatment Plants

These tanks are ideal for:
Acid pickling systems
Metal cleaning chemicals
Surface preparation processes
due to their excellent acid resistance.

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Petrochemical Industry

In petrochemical plants, PVDF-lined tanks are used for:
Corrosive chemical storage
Process fluid handling
Solvent storage systems
Chemical transfer applications

chlorine

Chlor-Alkali Industry

These tanks are widely used in chlor-alkali applications involving:
Chlorine chemicals
Caustic solutions
Corrosive industrial fluids

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High-Temperature Chemical Storage

PVDF lining performs well in:
Heated chemical systems
High-temperature process tanks
Thermal chemical storage applications
where conventional plastics may fail.

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Effluent Treatment Plants (ETP)

PVDF-lined tanks are used in wastewater
treatment systems for:
Neutralization chemicals
Corrosive wastewater liquids
Hazardous treatment chemicals

Electronics & Battery Industry

These tanks are suitable for:
Battery chemical handling
Electrolyte storage
Specialty electronic chemicals
where high purity and corrosion resistance are required.

mining

Mining Industry

Mining operations use PVDF-lined tanks for:
Chemical reagent storage
Corrosive slurry systems
Mineral processing chemicals

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Specialty Chemical Industry

These tanks are ideal for handling:
High-purity specialty chemicals
Reactive process liquids
Sensitive industrial compounds

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Hazardous Chemical Storage

PVDF-lined tanks provide safe containment for:
Toxic chemicals
Highly corrosive liquids
Reactive industrial fluids
with excellent leak protection and durability.

Features of PVDF Lined Tanks

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Outstanding Chemical Resistance

Resistant to a wide range of corrosive chemicals, including the sulfuric acid and nitric acid to make them ideal for high-corrosion environments.

high-temperature

Temperature Resistance

Handles operating temperatures up to -20°C to 140°C

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Dual-Layer Strength (PVDF+FRP):

Combines the chemical resistance of a PVDF liner with the superior mechanical strength and rigidity of an FRP shell.

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Low Permeability

Exceptional resistance to permeation by liquids and gases, preventing hazardous leaks.

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High Purity/Non-Contaminating

Ideal for pharmaceutical, semiconductor, and food processing applications due to its inert and hygienic nature.

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Durability and Low Maintenance

The non-stick surface resists fouling, while the robust design allows for a long service life, often 20-30+ years.

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Customizable Designs

Available in various sizes (50 to 50,000+ liters) and types (vertical, horizontal, conical bottom).

weather

UV and Weather Resistance

Suitable for outdoor installation due to strong resistance to UV radiation

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Superior Corrosion Protection

The PVDF lining protects the tank from Chemical corrosion, Rust formation, Surface degradation and Chemical attack to ensure the long-term operational reliability.

leak

Leak-Proof Construction

Advanced thermoplastic welding techniques provide a Strong welded joints, Leak-resistant lining and Safe chemical containment for hazardous of liquid storage.

Manufacturing Process of PVDF-Lined Tank?

The manufacturing process of a PVDF-lined tank to involves combining a strong structural outer shell with a highly chemical-resistant PVDF (Polyvinylidene Fluoride) inner lining. These tanks are specially to designed for storing highly corrosive, reactive, and high-purity chemicals in demanding the industrial applications.

Stage 1
Design & Engineering

The manufacturing process begins with detailed engineering calculations based on:

    • Chemical compatibility
  • Tank capacity (100 Liters to 100 KL or Above)
  • Operating temperature
  • Pressure conditions
  • Structural load requirements
  • Installation environment
  • PVDF lining thickness
  • Structural shell thickness
  • Reinforcement requirements
  • Nozzle arrangement
1
Stage 2
Raw Material Selection

PVDF Lining Material

High-quality PVDF sheets are selected for:

  • Excellent chemical resistance
  • High-temperature stability
  • Low permeability
  • Long service life

Structural Shell Material

The outer shell may be manufactured using:

  • FRP (Fiber Reinforced Plastic)
  • Mild Steel (MS)
  • Stainless Steel (SS)
  • HDPE

Depending on application requirements.

2
Stage 3
Structural Shell Fabrication

The outer shell is fabricated first using:

  • Rolling machines
  • Welding equipment
  • Structural forming tools
  • Tank body
  • Bottom section
  • Roof structure
  • Reinforcement supports
3
Stage 4
Surface Preparation

Before PVDF lining installation:

  • Internal surfaces are cleaned
  • Surface finishing is performed
  • Bonding areas are prepared

Proper preparation improves lining adhesion and durability

4
Stage 5
PVDF Sheet Cutting

PVDF sheets are cut according to tank dimensions using:

  • CNC cutting machines
  • Precision cutting tools
  • Thermoplastic fabrication equipment

The sheets are prepared for:

  • Tank shell lining
  • Bottom lining
  • Roof lining
  • Nozzle lining
5
Stage 6
PVDF Lining Installation

The PVDF sheets are installed inside the tank shell using:

  • Thermoplastic welding techniques
  • Heat forming methods
  • Precision fitting procedures

This creates a continuous corrosion-resistant lining layer.

6
Stage 7
Thermoplastic Welding Process

PVDF sheets are joined using:

  • Butt welding
  • Extrusion welding
  • Hot gas welding

These welding methods ensure:

  • Strong joints
  • Leak-proof seams
  • Chemical-resistant connections

Critical welded areas include:

  • Shell joints
  • Bottom joints
  • Corner joints
  • Nozzle areas
7
Stage 8
Nozzle & Fitting Fabrication

Various process fittings are installed, including:

  • Inlet nozzles
  • Outlet nozzles
  • Vent connections
  • Drain nozzles
  • Manholes
  • Sampling ports

The nozzles are lined and welded carefully to maintain the complete corrosion resistance.

8
Stage 9
Reinforcement & Structural Support

Additional support systems may include:

  • FRP reinforcement
  • Steel stiffeners
  • Structural support rings
  • Saddle supports (for horizontal tanks)
  • Mechanical strength
  • Structural stability
  • Load-bearing capacity
9
Stage 10
Spark Testing of PVDF Lining

The PVDF lining is tested using spark testing to detect:

  • Pinholes
  • Weld defects
  • Lining discontinuities
  • Leakage points

This ensures lining integrity.

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How to Select the Right PVDF-Lined Tank?

Selecting the correct  HDPE PVDF-lined chemical tank is an essential for ensuring to safe chemical storage, long service life, corrosion resistance, and reliable industrial performance. The selection process should be consider for chemical properties, operating conditions, tank design, and installation requirements.

1. Identify the Chemical to be Stored

The first step is to determine:

  • Chemical name
  • Chemical concentration
  • Corrosive nature
  • Reactivity level
  • Purity requirement

Different chemicals may required to specific PVDF lining thickness and tank construction.

2. Check Chemical Compatibility

Always verify the compatibility of:

  • PVDF lining
  • HDPE structure
  • Nozzle materials
  • Gasket materials

with the chemical being stored.

  • Acid resistance
  • Alkali resistance
  • Solvent compatibility
  • Oxidizing chemical behavior
  • Chemical attack
  • Tank failure
  • Leakage
  • Material degradation
3. Evaluate Operating Temperature

4. Determine Required Storage Capacity

4. Determine Required Storage Capacity

5. Select Proper Tank Shape

5. Select Proper Tank Shape

Choose tank configuration according to application needs.

Common options:

  • Vertical tanks
  • Horizontal tanks
  • Cylindrical tanks
  • Rectangular tanks
  • Conical bottom tanks
  • Floor space
  • Drainage requirement
  • Process flow system
6. Consider Installation Location

Indoor Installation

  • Lower UV exposure
  • Reduced environmental stress

Outdoor Installation

  • UV-resistant outer protection
  • Weatherproof design
  • Structural reinforcement
7. Verify Pressure & Vacuum Conditions

Most chemical storage tanks operate under atmospheric pressure.

  • Internal pressure
  • Vacuum conditions
  • Agitator loads

Additional reinforcement and engineering design may be necessary.

8. Review Tank Thickness Requirements

Tank wall and lining thickness depend on:

  • Chemical aggressiveness
  • Operating temperature
  • Tank size
  • Liquid density

Proper thickness improves:

  • Structural safety
  • Corrosion resistance
  • Long-term durability
9. Select Suitable Nozzles & Accessories

Consider required fittings such as:

  • Inlet nozzles
  • Outlet nozzles
  • Vent pipes
  • Drain valves
  • Manholes
  • Level indicators
  • Sampling ports

Correct arrangement improves operational efficiency.

10. Check Lining Quality & Welding Standards

High-quality PVDF lining should provide:

  • Uniform thickness
  • Strong welded joints
  • Smooth internal finish
  • Leak-proof construction

Verify welding methods such as:

  • Butt welding
  • Extrusion welding
  • Hot gas welding
Repairing Service

Custom Product Manufacturing Available

If you are searching for customized product designs that meet your requirements, don’t worry. Petron Thermoplast also offers custom product manufacturing services to meet the unique needs of various industries. Work with our expert engineers to create custom designs suited for your application.

Why Choose Petron Thermoplast?

Petron Thermoplast is the world’s largest supplier and the inventor of the PVDF Lined Tank, which compounds give us a sharp competitive edge among companies. As we are exclusively bringing the Petron thermoplast to the market, the first choice of globally for potable chemical applications. Petron Thermoplast’s robust distribution network to combined with best-in-class technology, is set to create a strong & sustainable partnership in the chemical Industry.

Frequently Asked Questions

1. What is a PVDF Lined Tank?

 A PVDF-lined tank is a storage tank with an internal lining made of PVDF (Polyvinylidene Fluoride), designed to resist highly corrosive chemicals and high temperatures.

2. What are the main advantages of PVDF Lined Tanks?

They offer excellent chemical resistance, high thermal stability, high purity, long lifespan, and low maintenance.

3. What chemicals can be stored in PVDF-lined tanks?

They are suitable for strong acids, oxidizing agents, halogens, and high-purity chemicals, depending on compatibility.

4. What is the temperature range of PVDF-lined tanks?

Typically, PVDF-lined tanks can handle temperatures from -20°C to +140°C.

5. What is the lifespan of a PVDF-lined tank?

 The average lifespan is 15–25 years, depending on operating conditions and maintenance.

6. What materials are used for the outer shell?

The outer shell is usually made of Mild Steel (MS), FRP, or Stainless Steel for structural support.

7. Are PVDF-lined tanks suitable for high-purity applications?

Yes, PVDF provides high purity and low contamination, making it ideal for pharmaceutical and semiconductor industries.

8. How is the PVDF lining applied?

The lining is applied using sheet welding, thermoforming, or extrusion welding techniques.

9. Do PVDF-lined tanks require maintenance?

They require minimal maintenance, mainly routine inspections for lining integrity and joints.

10. Can PVDF-lined tanks be used outdoors?

Yes, PVDF has good UV resistance, making it suitable for outdoor installations.